Magnet Overmolding

Magnet Overmolding
Details:
Magnet overmolding is also called magnet secondary molding, which is to put the processed parts (magnets and other metal parts) into the mold
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Description
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As a manufacturer based in China, I am pleased to introduce one of our quality products, the Magnet Overmolding. Our Magnet Overmolding is a unique product that is highly sought after in the market due to its exceptional features and benefits. In this product introduction, I will outline the aspects that make our Magnet Overmolding stand out from the competition and why merchants should consider adding this product to their inventory.

 

What is Magnet Overmolding?

 

Magnet Overmolding is a process in which a magnet is encapsulated within an injection-molded thermoplastic material. The result is a highly durable product that is resistant to corrosion and abrasion. The material used in the injection molding process can range from standard thermoplastics to highly engineered materials such as engineered resins and thermosets. This enables us to offer a wide range of Magnet Overmolding products, which cater to different industry requirements.

 

Why choose Magnet Overmolding?

 

1. Durability

 

One of the significant benefits of Magnet Overmolding is its exceptional durability. The injection molding process results in a highly robust product that can withstand harsh environments without breaking down. Our Magnet Overmolding is highly resistant to temperature changes, UV radiation, and other environmental factors that would otherwise damage traditional magnets. This makes it an ideal choice for applications exposed to harsh conditions.

 

2. Versatility

 

One of the unique aspects of Magnet Overmolding is its versatility. We can produce Magnet Overmolding products in different shapes, sizes, and configurations to suit different industry requirements. This versatility makes our Magnet Overmolding a preferred choice for applications in various industries, including automotive, consumer electronics, medical, and many more.

 

3. Cost-Effective

 

At our manufacturing facility in China, we offer our customers Magnet Overmolding products at highly competitive prices. Our efficient production techniques and low overheads allow us to offer high-quality Magnet Overmolding products at relatively lower prices than our competitors. This makes our Magnet Overmolding an affordable choice for businesses of all sizes.

 

4. Efficient Production Methods

 

At our facilities in China, we have state-of-the-art machinery and an experienced team of professionals who utilize innovative production techniques to ensure we produce high-quality Magnet Overmolding products. Our advanced manufacturing processes enable us to produce Magnet Overmolding products in large quantities and at high speeds, giving us a competitive edge in the market.

 

5. Exceptional Customer Service

 

We take great pride in providing exceptional customer service to all our clients. We have a team of customer service representatives who are always available to answer any questions or concerns our customers may have. From the initial inquiry to the final delivery of our products, we strive to deliver exceptional customer service to ensure customer satisfaction.

 

Applications of Magnet Overmolding

 

Our Magnet Overmolding products find application in a wide range of industries, including:

 

- Automotive: Our Magnet Overmolding products are used in various applications in the automotive industry, including sensors, solenoids, and motors.

- Consumer Electronics: Our Magnet Overmolding products are used in various consumer electronics products such as speakers, headphones, and microphones.

- Medical: Our Magnet Overmolding products find use in various applications in the medical industry, including diagnostic equipment, surgical tools, and implants.

- Aerospace: Our Magnet Overmolding products are used in various aerospace applications, including sensors, actuators, and motors.

 

Conclusion

 

Our Magnet Overmolding product is a high-quality offering that provides exceptional durability, versatility, and cost-effectiveness. We take great pride in producing these products using advanced manufacturing techniques and state-of-the-art machinery at our facilities in China. Our Magnet Overmolding products find application in various industries such as automotive, consumer electronics, medical, and aerospace, making them a versatile choice for businesses of all sizes. We are committed to providing exceptional customer service to ensure customer satisfaction. We look forward to the opportunity to serve your needs with our Magnet Overmolding products.

 

Definition: Magnet overmolding is also called magnet secondary molding, which is to put the processed parts (magnets and other metal parts) into the mold, and then cover or fill other materials (plastic magnets or resin) on the surface or center of the placed workpiece The process of inlaying magnetic materials with parts of other materials is called secondary molding.

Uses: motor rotor (put the shaft core into the mold, secondary molding magnetic material on the surface of the shaft core), water pump fan blade (injection molding of magnetic material and turbine fan blade on the shaft core surface), air conditioning rotor (injection into the inner diameter of the molded magnet Resin) switches and actuators (injection of magnetic materials on the surface of hardware) and so on.

 

Advantage:

1.Magnets with more complex shapes can be produced by Magnet overmolding.

2.Magnet overmolding and insert molding with metal parts with complex shapes become possible.

3.Multiple workpieces can be put into the mold for magnet overmolding, saving assembly costs.

4.The magnetic material can be Ferrite, SmCo, NdFeB, or their mixture. The binder mixed in magnetic material can be PA6, PA12, PPS.

6.The material of resin encapsulation can be PA6, PBT (GF15%, 30%) PA66,

7.Magnet overmolding can achieve better tolerances than assembly.

8.Magnet overmolding have a better tensile and compressive properties than compression molding magnets.

 

Material selection

When selecting the type of plastic, the appropriate temperature resistance, tensile strength and fatigue resistance plastic should be selected according to the use of the magnetic device.

 

 

Why choose us?

  • Our magnets are rigorously tested to ensure they meet industry standards and customer requirements.
  • We understand the needs and expectations of our customers.
  • Our permanent magnets are suitable for a wide range of applications, including energy, automation, and electronics.
  • We motivate our employees and carry out reasonable competition within the company through various training and the establishment of incentive, restraint and competition mechanisms.
  • Our expertise extends beyond just supplying magnets, as we can also provide support in magnet design and material selection.
  • In the future, we will continue to work hard and improve to provide safe and convenient high-quality services to global customers.
  • We strive to deliver our products to our customers in a timely and efficient manner.
  • We now have several exceptional workers customers good at marketing, QC, and working with types of troublesome trouble during the creation system for Magnet Overmolding.
  • Our team consists of highly-skilled professionals in the magnet industry.
  • The goal of our company is to integrate resources, expand the market, run efficiently and operate in an orderly manner.

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